Batteries are everywhere, from remote controls to laptops and electric vehicles. Unlike with some types, however, shipping car batteries requires extra precaution to maintain product and personnel safety during transit.
Why Proper Packaging Is Crucial When Shipping Batteries
Batteries are hazardous by nature and require proper packaging to avoid damage or accidents during transit. Failure to adhere to proper packaging requirements and appropriate regulations can result in the following:
- Explosions or fire
- Injuries to emergency responders
- Cargo damage
- Environmental damage
Common Car Battery Types
Automotive batteries are generally used to start a vehicle and power its electrical components. The main types of car batteries are:
- Lithium-ion batteries: Compared to alkaline batteries, lithium batteries have higher energy density and capacity. However, they also have a greater risk of experiencing potentially dangerous issues while in transit, hence the need for additional precautionary measures when packing.
- Wet cell batteries: Also referred to as flood batteries, well cell batteries include a pool of liquid electrolyte to store energy. They generally must be stored upright to prevent spills. Some of these units may qualify as a nonspillable wet battery — a safer design — if they withstand vibration and pressure differential tests. Nevertheless, wet cell batteries must be shipped securely and held upright to prevent incidents.
- Lead-acid batteries: Vehicles and backup power systems often come with lead-acid batteries. Because they contain corrosive materials, lead-acid batteries are subject to stringent shipping regulations.
How to Pack and Label Battery Types
Ensuring batteries reach their destination without issue demands proper packaging and labeling.
Packaging Directions
When packing batteries, use nonconductive materials to cover their terminals. Separate batteries from metals or anything that may cause short circuits and place them in a container made with sturdy materials like fiberboard or hard plastic. Strong packaging ensures impact and crush protection during transit. Be sure to seal the packages securely to contain leaks in case of electrolyte discharge.
Labeling Guidelines
Proper shipment includes following general labeling guidelines. Outer boxes need to have a UN number to categorize the package as hazardous materials. Add the appropriate shipping name and relevant hazard labels. Using laminated labels is highly recommended to keep labels intact in case of exposure to moisture.
Shipping Methods for Batteries
The most common options for shipping batteries are via ground, air, rail and sea. However, some types of batteries cannot be shipped via specific transit methods. It’s critical to be aware of all applicable regulations before you try to transport batteries or their components.
Be Qualified to Ship Car Batteries With Hazmat School
Count on Hazmat School to equip you with in-depth knowledge and relevant training in shipping car batteries. We have the right set of online courses to help your company comply with the regulations. Learn more about proper packaging and labeling guidelines to ensure the safe shipment of car batteries. Browse our relevant courses or contact us for assistance.
Manages Hazmat School’s E-Learning courses and blog. Kirstie has extensive experience in the online training and education industry. Kirstie has worked with courses that offer a variety of safety and environmental certifications that satisfy OSHA, EPA and DOT requirements.
